Epoxy Sheets Cutting Guide: Tool Selection & Operation Techniques
However, due to their high hardness and brittleness, cutting requires specialized methods.
Here’s a professional guide to ensure efficient processing!
I. Cutting Methods & Tool Selection
1. Slitting Machine Cutting (Ideal for Large-Size Plates)
Tools: CNC slitting machine, circular saw
Advantages: High precision (±0.1mm), suitable for mass production
Notes:
Use diamond or carbide blades to prevent edge chipping.
Maintain cutting speed at 10–20m/min to avoid overheating.
2. CNC Machining (Complex Shapes)
Tools: CNC engraving machine, laser cutter
Advantages: Customizable designs for any shapes according your drawing with smooth, burr-free edges
Notes:
Laser cutting requires smoke extraction equipment to handle resin fumes.
Recommended engraving tool speed: 8,000–12,000rpm.
3. Mechanical Machining (Milling/Lathe)
Tools: End mill, lathe tool
Applications: High-precision holes or curved surfaces
Techniques:
Use climb milling to reduce cracking risk.
Feed rate per tooth: 0.05–0.1mm.
Ⅱ. Post-Cutting Treatment & Safety Tips
Edge Finishing:
- Sand edges with 80–240 grit sandpaper or use a chamfering machine.
- Apply epoxy resin sealing for precision parts.
Heat Management:
- Apply water or cutting fluid during cutting to prevent softening/deformation.
Safety Precautions:
- Wear earplugs (for noise >85dB), gloves, and safety goggles.
- Check tool stability before operation to avoid debris splashing.
Conclusion:
Choose tools based on board thickness and precision requirements, prioritizing mechanical or CNC equipment for quality. Safe operation and proper techniques are critical! Contact us now for professional cutting solutions.